Guide to OEM/ODM Metal Detector Services for Industrial Applications | SameGram
As a leading provider of intelligent weighing and automation solutions, SameGram brings over 20 years of expertise in manufacturing high-precision metal detectors tailored for industrial use. Our metal detectors are designed to detect and eliminate metal impurities in products that do not comply with quality standards and regulations, ensuring safety and efficiency in production lines. This guide explores OEM/ODM services for metal detectors, drawing on our extensive experience to help you make informed decisions. Whether you're in food processing, pharmaceuticals, or chemicals, understanding these services can optimize your operations.
OEM (Original Equipment Manufacturer) and ODM (Original Design Manufacturer) services allow businesses to customize metal detectors to fit specific industrial needs without building everything from scratch. In OEM, you provide designs, and the manufacturer produces them under your brand. ODM involves the manufacturer designing and producing based on your requirements, often incorporating their innovations.
For metal detectors, these services focus on detecting ferrous, non-ferrous, and stainless steel contaminants in products like bulk powders, granules, or packaged goods. This ensures compliance with global standards such as ISO and HACCP, preventing recalls and protecting consumers from metal impurities that could violate regulations.
At SameGram, our OEM/ODM services leverage our 4000 m² factory equipped with laser cutting machine and bending machine for precise customization. With CE, GB/T 19001-2016, and ISO9001 certifications, we deliver reliable solutions that integrate seamlessly into your lines.
Benefits of OEM/ODM Metal Detector Services
Customizing metal detectors through OEM/ODM offers several advantages for industrial applications:
● Enhanced Detection Accuracy: Tailored sensitivity levels detect contaminants as small as Fe ≥0.6mm, Non-Fe ≥0.8mm, and SUS ≥1.2mm (based on our DD-360 Series), reducing false alarms by up to 85% and improving overall accuracy to 99.8%.
● Cost Efficiency and Scalability: Early detection saves time and resources by identifying issues before full production, allowing for scalable designs that handle speeds up to 1000m/min.
● Seamless Integration: Modular designs support combination with checkweighers or reject systems, minimizing downtime and boosting line efficiency by up to 18%.
● Compliance and Safety: Ensures products are free from metal impurities, safeguarding brand reputation and meeting regulatory requirements.
SameGram's solutions, with IP65 protection and auto-calibrating features, excel in harsh environments, providing sustainable designs that reduce waste and energy consumption while aligning with your ESG goals.
How Industrial Metal Detectors Work in Industrial Settings
Metal detectors operate by generating a magnetic field through which products pass on a conveyor. Any metal impurity disrupts this field, triggering an alert and reject mechanism to remove contaminated items. This process is crucial for detecting hidden metals that could compromise product integrity or violate safety laws.
In industrial applications, our SameGram metal detectors use advanced multi-frequency signal processing for high-speed detection. For instance, the DD-390 Series offers a fixed speed of 25m/min with effective detection channels of W 400mm × H 120mm, ensuring stable performance even in wet or noisy conditions.
Common reject methods include air blasts for lightweight items or push bars for heavier products, customizable via OEM/ODM to match your production needs.
Key Applications of Customized Conveyor Belt Metal Detectors
Metal detectors are essential in industries where product purity is non-negotiable:
● Food and Dairy: Detect contaminants in packaged goods or bulk items to prevent health risks from metal fragments.
● Pharmaceuticals: Ensure medicines are free from impurities, complying with strict regulations.
● Chemicals and Cosmetics: Protect against contamination in powders and granules during processing.
SameGram's detectors, like the DD-500 Series handling up to 200KG loads, are ideal for high-throughput lines. A real-world example from our experience: An East China baked food processor integrated our system, achieving 99.8% detection accuracy and increasing output by 18%, solving frequent false alarms and compliance issues.
Factors to Consider When Purchasing a Customized Metal Detector
To address common user challenges like false rejects or integration issues, evaluate these factors:
● Sensitivity and Stability: Look for auto-adjusting frequencies to handle product variations, as in our DD-720 model with Fe 0.5mm sensitivity.
● Conveyor Compatibility: Ensure dimensions fit your line, our DD-360 Series with customizable widths from 80-1000mm and heights from 300-1200mm.
● User-Friendliness: Touchscreen interfaces for quick setup reduce training time.
● Durability: IP65-rated for wash-down environments, with features like automatic temperature stability to minimize drift.
SameGram provides free sample testing to verify compatibility, reducing procurement risks and ensuring the detector solves your specific contamination problems.
DD-720 is a belt conveyor metal detector with unmatched sensitivity, ideal for food and pharma.
Categories: Conveyor Metal Detector
Brand: SameGram
Model: DD-720
Control system: INBOARD-STEAWE8206
Display: OCM12864-2(customizable)
Connecting wire (shielded wire): Coil and control system(customizable)
Bracket/control box/sheet metal part: Stainless steel 304 (customizable)
How to Choose the Right OEM/ODM Partner for Metal Detectors
Selecting a partner is critical to avoid delays or quality issues. Follow these steps, informed by our industry-leading practices at SameGram:
1. Evaluate Experience and Expertise: Choose a partner with over 20 years in automation, like SameGram, which has delivered 5,000+ units globally.
2. Assess Manufacturing Capabilities: Verify facilities equipped with advanced precision equipment, such as our laser cutting and bending machines, to ensure consistent production.
3. Check Quality Assurance: Ensure multi-stage controls (IQC, PQC, FQC) and certifications like ISO9001, with full traceability.
4. Review R&D and Innovation: Opt for providers offering tailored designs, including foil packaging detection.
5. Analyze Supply Chain and Costs: Look for transparent pricing and reliable logistics, with same-day shipping for standards.
6. Prioritize Communication and Support: Confirm lifetime technical support and remote diagnostics.
7. Verify IP Protection and After-Sales: Secure NDAs and warranties, like our 12-month coverage.
As your trusted partner, SameGram excels in all these areas, offering custom engineering and one-stop services from consultation to maintenance.
SameGram's OEM/ODM Metal Detector Services: Tailored for Your Success
At SameGram, we specialize in OEM/ODM for metal detectors, integrating our high-speed precision algorithms and modular architecture. Our process includes:
● Initial Consultation: Free pre-sales advice to understand your needs.
● Design and Prototyping: Rapid prototyping with customizable features like touchscreen operations.
● Production and Integration: In-house manufacturing ensures quick delivery, with seamless integration into your lines.
● Testing and Support: FAT/SAT protocols, calibration certificates, and ongoing maintenance.
With 16 years of OEM/ODM experience, we serve over 120 countries, providing solutions that enhance efficiency and compliance.
Metal Detector Installation, Maintenance, and Troubleshooting
Installation:
Our team handles seamless setup, ensuring metal-free zones and insulated components for optimal sensitivity. We offer onsite commissioning and IQ/OQ/PQ protocols.
Maintenance:
Regular calibration and automated monitoring prevent issues like electronic drift. Our IP65-rated detectors withstand frequent cleaning, with lifetime support for repairs.
Common Issues and Solutions:
● False Alarms: Solved by our auto-calibrating features, reducing them by 85%.
● Interference: Addressed with moisture-proof designs for stable operation.
● Downtime: Minimized through modular upgrades and remote diagnostics.
These practices ensure long-term reliability, solving real-world problems like erratic detections in high-speed lines.
Conclusion: Partner with SameGram for Superior Metal Detector Solutions
Investing in OEM/ODM metal detector services enables your industrial applications to operate with precision and compliance. At SameGram, our commitment to innovation, quality, and customer success—backed by over 5,000 success stories—makes us the ideal partner. Contact us today for a free consultation or sample testing to elevate your production line.
Ready to customize your metal detector? Contact Us or explore our products here.
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