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Printing Industry
High‑speed dynamic checkweighers ensure accurate and repeatable weight measurements even at maximum operational speeds.
The printed products sector encompasses a wide variety of items. Common types include: Softcover/hardcover booklets, catalogs, brochures, Packaging boxes, gift boxes, carry bags, Labels and self‑adhesive stickers, Posters, wall art, display panels, Invitations, postcards, greeting cards, Photo albums, desktop calendars, wall calendars, and other personalized items.
SameGram’s high-speed dynamic checkweighers offer targeted solutions for this industry—helping detect missing pages or packaging inconsistencies, reduce product giveaway, streamline quality control, and ensure every item shipped meets exact weight specifications.
Whether for inline or end-of-line applications, SameGram provides accurate, reliable, and fully customizable checkweighing systems tailored to the diverse needs of printed products.
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Industry Challenges
Inconsistent product weight leads to customer complaints
Some printed materials—such as hardcover books, calendars, and brochures—may have missing pages or binding defects, resulting in weight discrepancies that affect customer satisfaction and damage brand reputation.
Lack of efficient quality inspection, leading to undetected defects
Traditional sampling methods are inefficient and often miss faulty products. This is especially problematic in high-volume production runs like bulk packaging boxes or roll labels.
Manual labeling/scanning prone to errors
Manual barcode scanning, printing, or labeling is time-consuming and error-prone, making it difficult to keep up with large-scale, fast-turnaround orders for customized or multi-format products.
Poor data traceability and fragmented quality control
With multiple production lines and varied product types, weight and quality data are often scattered, making it difficult to track non-conforming products or generate real-time quality reports.
Diverse product specifications require highly adaptable systems
Printed products vary widely in size and weight—from lightweight postcards to heavy gift boxes—posing challenges for traditional checkweighers, which may lack the flexibility to handle this range without frequent adjustments or multiple setups.
Application Scenarios
Checkweighers in the printing industry are primarily used to detect missing or incomplete pages in printed materials such as books, brochures, and manuals, ensuring product quality and improving production efficiency. Whether you need in-line rejection during the production process or end-of-line weight verification, SameGram offers a complete range of dynamic checkweighers that can be precisely customized for your specific needs. Our checkweigher product line covers all relevant weight categories and provides solutions for a wide spectrum of applications, from lightweight items to heavy-duty products.
End-of-line integration with labeling, scanning, and dimensioning
Customizable rejection methods for different printed products
Ensure each personalized item (photo calendars, wedding invites) includes the full set of printed content
Detect missing or extra pages in softcover/hardcover books, user manuals, or product catalogs
Inline weight verification for packaging boxes and gift sets
Recommended products
Achieve Maximum Efficiency and Safety with SameGram
SameGram provides mature weighing sensor technology solutions tailored for the printed products sector.Explore more
Hi Speed Dynamic Checkweigher SC1-5040L5
- The high-speed dynamic checkweigher features a drop-down rejection system, ideal for thin or flat products without risk of jamming. It is especially suitable for detecting missing pages in finished printed materials, offering fast and accurate inspection to improve production efficiency and quality control.
Automatic Labeller with Vision System SL-V
- The SL-V automatic labeling machine integrates weighing, vision positioning, and real-time printing and labeling functions. Designed for post-packaging inspection, it uses a vision system to accurately locate the labeling position and automatically bind weight data for precise label application. This all-in-one solution significantly reduces manual labor, improves labeling accuracy, and boosts overall production efficiency—ideal for enhancing packaging line automation.
Dynamic Checkweigher SC2-8050L30
- This dynamic checkweigher supports fully automatic weight inspection of up to 30 kg, meeting high-precision weighing requirements for both small and large packages. Featuring a quick-release belt design, it greatly enhances maintenance efficiency. The built-in intelligent alarm system provides early warnings of equipment faults to ensure uninterrupted production. The machine can be flexibly integrated with automatic cartoners, production lines, automatic filling machines, and vertical packaging machines, catering to diverse industrial automation weighing inspection needs.
Three-Axis Automatic Labeler SL3
- The three-axis real-time print and apply labeling machine is a compact solution designed for factories with limited space. Compared to conventional models, it occupies a smaller footprint while offering a wide labeling range and flexible product changeover. Ideal for real-time labeling of various product sizes and shapes, it helps maximize production efficiency and space utilization—making it a smart choice for flexible, multi-product labeling applications.
Weigh Price Labeler SCL-7035L5
- The automatic weighing price labeling machine integrates weighing, dynamic barcode/QR code generation, printing, and labeling functions. It supports MES and ERP system integration for seamless price calculation and information synchronization. Equipped with professional template editing software, label content can be customized flexibly. The machine offers multiple labeling methods, adjustable printhead height, and automatic adjustment of label position and rotation to accommodate different products and production lines. It is widely used in logistics, food processing, and various real-time weighing and labeling applications.
Cooperation Cases
Printing Industry Success Stories
High-speed dynamic checkweighers safeguard you against the risk of non-compliant weight discrepancies.
Large-scale publishing and printing company
Application: Utilized high-speed dynamic checkweighers to detect missing or extra pages in hardcover books and manuals before shipping.
Key Benefit
Increased outbound quality pass rate to 99.8%, significantly reduced customer complaints and returns, and tripled inspection efficiency.
Custom printed gift box manufacturer (export-oriented)
Application: Deployed mid-speed checkweigher with integrated labeling and barcode scanning for gift box lines, connected to ERP for full traceability.
Key Benefit
Effectively eliminated missing accessory issues, improved packaging consistency, and reduced compensation losses by approximately $8,000 per month.
E-commerce custom printing service provider
Application: Integrated checkweigher with sorting and volume measurement modules for end-of-line verification of personalized items such as calendars and cards.
Key Benefit
Achieved 100% order-level accuracy, enabled faster shipping, increased customer satisfaction, and improved repeat purchase rate by over 25%.
Free Sample Test
We offer free sample testing and demo setups tailored to your printed products—whether it's books, brochures, labels, or custom packaging!
Why Choose SameGram as Your Smart Weighing Solutions Provider?
Our product inspection solutions help printed product manufacturers boost productivity, protect brand integrity, and meet regulatory compliance requirements.
We offer a comprehensive portfolio that includes high-precision, high-efficiency equipment such as weight sorters, metal detectors, and high-speed logistics checkweighers. In addition, we provide fully integrated systems with barcode scanning, label printing, and volume dimensioning to meet the diverse needs of modern production lines.
From labor-intensive to data-driven
Real-time tracking of every gram
Seamless access to MES/ERP
Modular Scalable Remote Ready
Future Proof Architecture with Room to Grow
Remote Line Assessment and Custom Support
Get a Free Solution Plan
Ready to upgrade your production? Our engineers can help you evaluate, model and customize a smart weighing and detection system that fits your workflow perfectly.
Contact our team of experts for:
- Free line evaluation
- Customized product testing
- Customized machine configuration
- Request a free consultation or Book a live demo
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