Consumer Electronics and Toy Industry
Dynamic checkweigher system for precision weighing
The consumer electronics industry encompasses a wide range of smart devices, including smartphones, tablets, smart home devices, wearables, and automotive electronics. The toy industry, on the other hand, includes diverse products such as building sets, educational toys, remote-controlled toys, and plush toys, characterized by varied and complex structures.
This industry demands exceptionally high standards for product quality and assembly integrity. During packing, packaging, and shipping, the absence of a single screw, battery, or small accessory can lead to returns, complaints, or even damage to brand reputation.
SameGram’s dynamic checkweighers and weight sorting machines play a critical role in this process. By precisely detecting product weight, they automatically identify missing or incorrectly assembled components and remove defective items in real-time, effectively ensuring shipment quality and production efficiency.
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Industry Challenges
Risk of Missing Parts in Packaging
The variety and intricacy of electronic components and toy parts often lead to missing or omitted items during packing, resulting in customer returns and increased rework rates.
Weight Discrepancies
Inconsistencies between the actual product weight and the standard weight after packaging can lead to quality issues or incorrect shipments, impacting customer trust and after-sales costs.
Fast Production Line Pace
The rapid pace of consumer electronics and toy production lines demands high-speed, highly stable inspection equipment to keep up, otherwise production bottlenecks occur.
Electrostatic Interference
Electronic components and plastic toys are prone to static electricity, which can cause significant drift and poor repeatability in weighing results, affecting checkweighing accuracy.
Lack of Data Traceability
Scattered data across the production process hinders linkage, making it difficult to quickly identify the cause of quality issues. Establishing a comprehensive data traceability system enables rapid retrieval of product information from raw materials to final shipment, facilitating quick identification of quality issues and continuous improvement.
Application Scenarios
SameGram’s weighing equipment is widely used in multiple critical stages of the consumer electronics and toy industry, including high-speed counting and inspection for Bluetooth earphone accessory packaging, dynamic checkweighing of components for assembled and electronic toys, final and full-box shipment weight verification for smartphones and tablets, online weight checking for VR device packaging, and automated sorting, scanning, and labeling in e-commerce warehousing. These solutions comprehensively ensure accurate product quantities, complete assembly, and efficient logistics.
Automated weighing and price labeling system for pre-packaged boxed electronic products
High-precision online checkweighing system for block-assembled toys
Automated checkweigher for smart home appliance packaging lines
Dynamic checkweigher configurable with automatic cartoning machines
End-of-line defect rejection system for missing or incomplete components in electronic product packaging
Recommended products
Boost Your Productivity with SameGram
SameGram provides customized dynamic checkweigher solutions tailored to different production linesExplore more
Hi Speed Dynamic Checkweigher SC1-5040L5
- This high-speed dynamic checkweigher comes equipped with a drop-down rejection mechanism—perfectly suited for thin, flat products like toy cards, component films, or light packaging that might otherwise jam. It delivers precise, in-motion weight verification to detect missing pages or components in printed materials or multi-part toy sets, ensuring fast and accurate throughput and enhanced quality control. Industries such as consumer electronics and toy manufacturing benefit from higher speed and accuracy in production inspection lines
Weigh Price Labeler SCL-7035L5
- Designed for electronic components, gadgets, toy sets, and related accessories, this automatic weighing-price labeling system seamlessly integrates dynamic weighing, barcode/QR code generation, printing, and labeling. Compatible with MES/ERP systems, it enables automated price calculation and data synchronization. Custom templates, adjustable printhead height, and multiple label application modes allow the system to adapt to different product shapes, sizes, and packaging lines. With automatic label position and rotation adjustment, it ensures precise placement on diverse items. Compact and flexible, it supports high-throughput inspection and labeling in electronics and toy manufacturing environments.
Dynamic Checkweigher SC2-8050L30
- This dynamic checkweigher delivers fully automatic weight inspection up to 30 kg, perfect for both small parts packs and larger component shipments in the electronics and toy sectors. Its quick-release belt design enables tool-free maintenance in under 5 minutes, boosting uptime. An intelligent alarm system warns operators before major faults occur, protecting production continuity. Customizable integration ensures seamless compatibility with cartoners, inline packaging lines, filling machines, and vertical packagers commonly used in toy and electronic goods manufacturing.
High‑Precision Dynamic Checkweigher
- This customizable dynamic checkweigher enables precise sorting, automatic fault alarms, and stable full-line operation. Installed on packaging conveyors, it automatically rejects overfilled, underfilled, or missing-item products, eliminating manual weigh checks. With throughput far exceeding manual speed, it dramatically boosts productivity and reduces labor needs. Leveraging trend-feedback control, it adjusts upstream packaging settings in real time—minimizing material waste, enhancing packaging accuracy, lowering costs, and strengthening your market competitiveness. This technology-driven optimization is well supported by industry evidence on efficiency gains and quality assurance
In-line Checkweigher SC-PR-4530L3
- The SC‑PR‑4530L3 is a fully customizable in-line checkweigher designed as an overhead gantry frame, installed directly above the conveyor. Products pass underneath onto its integrated weighing sensor platform, enabling precise weight inspection while utilizing existing production flow. This gantry-style layout ensures seamless integration with minimal installation footprint—ideal for space-constrained packaging lines where high precision and easy retrofitting are essential.
Cooperation Cases
Trusted by Industry Leaders
Real-world applications of SameGram's smart weighing and sorting systems across electronics, toys, and smart appliance production lines
Consumer Electronics & Toy Manufacturer
Application: High-speed precision weighing and quality check before packaging
“SameGram's advanced checkweigher has completely transformed our packaging line. It detects underweight or overweight items before they reach the box sealer — crucial for maintaining brand consistency and preventing customer complaints. With its real-time alerts and data logging, we’ve significantly reduced return rates and boosted customer satisfaction.”
Key Benefits
• Real-time weight verification improves final product quality
• Fast, non-stop operation — maintains 120 ppm speed
• Reduces product returns due to weight deviations by over 80%
• Seamless integration with our ERP system for data traceability
Building Blocks Toy Factory
Application: High-accuracy weight inspection for multi-piece toy sets
“Each toy set we produce contains dozens of tiny pieces. SameGram’s precision checkweigher ensures no part is missing during assembly or packaging. It’s fast, accurate, and easy to adjust for different SKUs — essential for our high-volume operations.”
Key Benefits
• Detects underweight kits caused by missing components
• Adapts quickly to different toy set formats
• Prevents customer dissatisfaction and refund requests
• Streamlines QA with intuitive touchscreen controls
Smart Home Appliance Assembly Line
Application: End-of-line automatic checkweighing and label printing integration
“With SameGram’s dynamic checkweigher integrated into our smart appliance packaging line, we’ve achieved full automation from final inspection to labeling. The system immediately flags missing components or weight deviations, ensuring every boxed unit meets quality standards before shipping.”
Key Benefits
• Inline automatic weighing + barcode/price labeling
• Guarantees no missing screws, manuals, or accessories
• Boosts end-of-line QA efficiency by 60%
• Reduces customer complaints and logistics returns
Free Sample Test
We offer free sample testing and demonstration setups customized to your product type and packaging format!
Why Partner with SameGram for Smart Manufacturing Solutions？
SameGram delivers intelligent end-of-line solutions tailored for the electronics and toy industries. Our advanced systems combine high-precision online checkweighing, automated labeling, and dynamic rejection of incomplete packages—helping you ensure product integrity, enhance production efficiency, and streamline smart manufacturing.
From labor-intensive to data-driven
Real-time tracking of every gram
Seamless access to MES/ERP
Modular Scalable Remote Ready
Future Proof Architecture with Room to Grow
Remote Line Assessment and Custom Support
Get a Free Solution Plan
Ready to upgrade your production? Our engineers can help you evaluate, model and customize a smart weighing and detection system that fits your workflow perfectly.
Contact our team of experts for:
- Free line evaluation
- Customized product testing
- Customized machine configuration
- Request a free consultation or Book a live demo
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