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Real-Time Tracking Weighing Technology in the Pharmaceutical Industry
Quality Control and Testing for Pharmaceuticals and Health Supplements
Pharmaceuticals and nutraceuticals demand exceptional precision, hygiene, and traceability throughout production. With small dosages, high unit values, and strict regulations, even minor weight deviations or labeling errors can lead to compliance failures, recalls, or reputational risk.
From tablets and capsules to softgels, powders, and liquid supplements, the variety of packaging—blister packs, bottles, pouches, and vials—adds complexity to inspection and handling. Ensuring accurate fill weights, batch-level traceability, and contamination control is essential for maintaining quality, meeting GMP and international standards, and protecting consumer trust in highly regulated global markets.
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Industry Challenges
Strict Regulatory Compliance
GMP, FDA, and global standards demand error-free inspection, full traceability, and validated weight and labeling control.
ltra-Light Products, Ultra-High Precision
Tablets, capsules, and powders require extremely precise weighing—often within milligram tolerances—to avoid dosage errors.
High-Speed, High-Volume Production
Lines must maintain inspection accuracy at thousands of units per minute, without sacrificing throughput or performance.
Small Packaging, High Risk
Compact blister packs and vials make visual or manual inspection unreliable, increasing the risk of undetected defects.
Packaging Diversity and Complexity
Bottles, vials, pouches, and strips each demand unique inspection approaches, increasing complexity in automation and quality control.
Application Scenarios
Samegram’s checkweighing system pharma is designed for strict pharmaceutical standards across tablets & capsules, powders & granules, syrups & oral liquids, sachets & pouches, and ampoules & vials. Our pharmaceutical metal detector and pharmaceuticals metal detector units ensure precise contaminant removal. Paired with a pharmaceuticalcheckweigher or checkweigher pharmaceutical setup, each solution delivers high accuracy, hygiene, and traceability. Checkweigher pharma models are integrated with MES/ERP systems to maintain GMP compliance and minimize giveaway. Whether for solids, liquids, or pouches, Samegram safeguards your production with high-performance solutions trusted in the most demanding pharmaceutical and nutraceutical lines.
End-of-Line Packaging Automatic Weighing & Labeling
At the end of the packaging line, pharmaceuticals automatic checkweighers integrated with labeling machines ensure precise weight verification before storage or shipment. This solution guarantees accurate labeling, traceable production records, and reliable checkweighing solutions for pharma to prevent errors and minimize compliance risks.
Precise Quantity and Weight Control in Processing
In the processing of granules, powders, or small sachets, high-speed, high-precision pharmaceutical checkweighers safeguard production consistency. By instantly rejecting defective packs, they provide reliable checkweighers for drug manufacturing, preventing batch deviations and supporting strict regulatory compliance in pharma production.
Filling Accuracy & Efficiency for Small-Diameter Bottles
In pharmaceutical production, pharma checkweighing machines are essential for ensuring both accuracy and efficiency in liquid filling. For small-diameter containers such as vials and plastic bottles that are prone to tipping, specialized pharmaceutical checkweighers provide stable conveying and precise weight control. This guarantees consistent filling quality while improving overall line productivity.
Integrated with Transparent Film Packaging Machines
Pharma checkweighing equipment can be seamlessly integrated downstream of transparent film or shrink-wrapping machines. Each package is automatically verified for weight accuracy, and non-conforming items are removed, ensuring that only compliant products advance to the cartoning and distribution stage. This integration strengthens checkweighers for drug packaging performance.
Multi-Lane Space-Saving Pharma Checkweighers
During the processing of fish, shrimp, shellfish and other products, conduct weight detection and sorting of products to ensure uniform product specifications, improve product quality and market competitiveness.
Checkweigher with Metal Detector Combination System
During the packaging process, it is critical to verify both product weight and potential contamination. A combined medicine detector and checkweigher system provides dual protection by eliminating underweight/overweight packs and detecting metallic foreign bodies, delivering robust pharma checkweighing equipment for pharmaceutical quality assurance.
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Multi-Lane Checkweigher for Individual Packaging (Stick, Sachet)
- Integrated downstream of packaging or filling machines, supporting 3–12 lanes of simultaneous online weight inspection.
- Designed for stick packs, sachets, and granule pouches in pharmaceutical applications.
- Automatically manages feeding, weighing, sorting, and rejecting non-conforming products.
Pharmaceutical Checkweighers for Small-Diameter Bottles
- Ensures accurate weighing of APIs and excipients at the start of production, guaranteeing precise formulation.
- Verifies weight consistency of tablets, capsules, injections, and ointments after filling or compression to meet regulatory standards.
- Inspects bottled or boxed products post-packaging, ensuring correct counts and completeness of components such as caps and inserts.
Automatic Weighing and Labelling Machines
- Designed for downstream integration with carton packing lines, enabling real-time weight control of logistics packages.
- Applies logistics labels with accuracy, ensuring compliance and traceability in pharmaceutical distribution.
- Easily integrates with downstream equipment such as vision inspection systems to verify labeling quality.
Checkweigher Metal Detector Combination System
- Simultaneously performs metal detection and weight verification for sachets, blister packs, oral liquids, or ampoules.
- Protects product integrity by ensuring accurate weight and preventing metal contamination risks.
- Offers multiple conveyor configurations to match different product sizes and required throughput levels.
High Speed Dynamic Checkweigher For Sachet
- Accurately detects weight variations in small sachets (e.g., granules, powders), rejecting overweight or underweight units.
- Performs secondary checks after primary packaging to verify correct sachet counts before cartoning or boxing.
- Identifies missing components such as leaflets or desiccants through precise weight control, ensuring packaging completeness.
Cooperation Cases
Pharmaceuticals And Health Products Industry Success Stories
SameGram offers an all-in-one system designed specifically for the Pharmaceuticals And Health Products industry
Precision weighing boosts compliance and efficiency
"When we integrated SameGram's pharmaceutical checkweigher into our tablet packaging line, we achieved unmatched weight accuracy.
This ensured each blister pack met strict dosage requirements and minimized costly recalls. Our production speed increased without sacrificing compliance, giving our quality control team much-needed confidence."
Dr. Haruto Saito
Quality Assurance Manager, Tokyo, Japan
Seamless data traceability, easing audits
"SameGram’s pharmaceutical metal detector combined with checkweigher fully automated our inspection data logging.
Integration with our MES system means every batch is traceable, simplifying regulatory audits and supporting our EU GMP certification process. This upgrade transformed our digital quality management."
Sophie Müller
Production Director, Berlin, Germany
Reliable metal detection protects brand trust
"SameGram’s pharmaceutical metal detector identified and removed micro-metal contaminants in our liquid supplements production line.
Its high sensitivity and stable performance reduced false rejects and prevented expensive recalls. Protecting product safety is essential for maintaining our reputation in the global market."
David Park
Operations Manager, Seoul, South Korea
Free Sample Test
We offer free sample testing and demonstration setups customized to your product type and packaging format!
Why Partner with SameGram for Smart Manufacturing
As a manufacturer of precision checkweighing solutions for pharma, we focus on controlling every milligram with absolute accuracy. Partnering with SameGram elevates weight inspection to a new level of smart manufacturing. Leveraging Industrial IoT (IIoT) and real-time data integration, each of our pharmaceutical checkweighers becomes an intelligent node in compliant production—monitoring drug filling in real time, seamlessly connecting with MES/ERP systems, and ensuring full traceability and reliable data integrity from raw materials to finished products.
From labor-intensive to data-driven
Real-time tracking of every gram
Seamless access to MES/ERP
Modular Scalable Remote Ready
Future Proof Architecture with Room to Grow
Remote Line Assessment and Custom Support
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Ready to upgrade your production? Our engineers can help you evaluate, model and customize a smart weighing and detection system that fits your workflow perfectly.
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