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Packaged Food X-ray Inspection System: SameGram XSS Series for Snack Safety
The Challenge: The Hidden Risks in High-Volume Snack Production
The global snack food market demands both speed and safety. An international producer of packaged snacks, specializing in chips and puffed goods, faced a critical challenge: ensuring absolute purity in their high-volume, fast-moving production lines. While their existing quality control measures were robust, they were insufficient to detect low-density contaminants like glass shards, calcified bone, or certain plastics, especially when concealed within complex packaging materials like metallized film. Traditional metal detectors offered limited protection, leaving the brand vulnerable to costly recalls and severe reputational damage. To maintain their position as a trusted leader in the food systems market, the company urgently needed an advanced, high-precision solution that could handle the varied densities and high throughput of their product range. They required a dedicated packaged food x-ray inspection system to secure their supply chain.
The Solution: Implementing the SameGram High-Precision X-ray Inspection System XSS-4016
After an extensive evaluation of available x ray food inspection systems, the producer selected the SameGram XSS Series. This advanced industrial solution, specifically the XSS-4016 model, is specifically engineered for the high-speed inspection of packaged products. The core of the system is the proprietary Detector deep learning algorithm, which sets the XSS Series apart from conventional x ray inspection systems food industry wide. This AI-powered platform provides unmatched accuracy, capable of detecting foreign bodies as small as 0.2mm, regardless of their composition or location within the package.
Key Advantages of the XSS-4016 for Snack Inspection:
•Unrivaled Detection Precision: The XSS-4016 offers a 0.2mm detector resolution, allowing for the reliable detection of metal, glass, stone, and high-density plastics—contaminants often missed by less sophisticated food x-ray inspection systems.
•AI-Driven Contaminant Identification: The system minimizes false rejects by accurately distinguishing between product variations (e.g., seasoning clumps, air pockets) and actual foreign objects, ensuring maximum line efficiency.
High-Speed Throughput: With conveyor belt speeds up to 60 m/min, the XSS-4016 seamlessly integrates into high-volume snack production lines without creating bottlenecks.
•Hygienic and Durable Design: Constructed from food-safe SUS304 stainless steel and featuring an IP66-rated conveyor, the system meets the most stringent hygiene standards for washdown environments.
•Intelligent Rejection System: The system was configured with a high-speed Air Jet Rejector, ideal for the gentle yet rapid removal of lightweight, defective snack packages, ensuring only pure product reaches the consumer.
The Results: Enhanced Safety, Efficiency, and Brand Trust
The integration of the SameGram XSS-4016 delivered immediate and measurable improvements for the snack producer:
•Zero Tolerance for Foreign Objects: The system virtually eliminated the risk of undetected foreign objects, significantly enhancing consumer safety and compliance with global food standards.
•Operational Efficiency Boost: The combination of high-speed inspection and the AI's low false-reject rate led to a substantial increase in overall equipment effectiveness (OEE).
•Strengthened Brand Reputation: By proactively investing in the most advanced food x-ray inspection systems, the company reinforced its commitment to quality, securing consumer trust and protecting its valuable brand equity.
Product Technical Parameters Overview: XSS-4016 Model
| Parameter Name | Specification | |
Product model | ||
| Detector Resolution | 0.2mm High-definition TDI | |
| Inspection Accuracy | SUS wire: 0.2*5mm; Glass: 1.0mm; Ceramic: 1.0mm | |
| Operating Software | Self-developed Sooview Detection Software | |
| Conveyor Belt Speed | Up to 60 m/min | |
Waterproof Rating | Conveyor IP66, other parts IP54 | |
Equipment Material | 304 Stainless Steel | |
Key Detection Types | Metal, Glass, Stone, Ceramic, Hard Plastic | |
Your Next Success Story Starts Here!
The success of this leading snack producer demonstrates the indispensable role of advanced x ray food inspection systems in today's competitive landscape. If your operation requires a high-precision packaged food x-ray inspection system to safeguard your brand and consumers, the SameGram XSS Series is the definitive solution, with the XSS-4016 model being the perfect fit for this application.
Ready to transform your production line and achieve zero-compromise quality
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