Inline Dynamic Checkweighing for Soy Sauce Bottling
Quality is SameGram's Core Value
As a leading checkweighing equipment manufacturer in the liquid filling industry, SameGram has helped numerous customers improve production efficiency and product quality through technological innovation and stringent quality standards. To meet the stable weighing needs of large, handle-mounted bottles in a soy sauce production line, SameGram provided a dynamic in-line checkweigher equipped with a side clamping device. This ensures that every bottle meets weight standards while maintaining smooth and continuous production line operation.
Customer Background
Industry: Food and Beverage - Soy Sauce Production
Product specifications: Large plastic soy sauce bottle, about 2.5 kg, with a handle design
Production requirements: high-capacity filling, stable weighing, and reduced human intervention
Market coverage: Continuous and stable orders and quality assurance are crucial
Challenge Analysis
Because soy sauce bottles are large and have handles, traditional conveying methods struggle to maintain stability. This leads to shaking and errors during weighing, impacting product consistency. Furthermore, the production line requires high-speed continuous operation, and any downtime is costly. The customer required a solution that could not only stably hold the bottles, but also accurately weigh and automatically reject abnormal products.
SameGram Solution
SameGram designed and delivered a dynamic inline checkweigher system with a side clamping mechanism to meet customer needs:
Side clamping and conveying: ensure the stability and verticality of the bottle during weighing to avoid errors caused by shaking
High-precision weighing sensor: real-time monitoring of bottle weight, with accuracy meeting industry requirements
Automatic rejection function: quickly separates unqualified products to ensure product quality
Food-grade stainless steel design: meets hygiene standards and is easy to clean and maintain
Data collection and traceability: record the weight of each bottle to facilitate quality analysis and tracking
Project Results
Through this system, customers have successfully achieved:
1) Effectively control filling weight and improve product consistency
2) Stable bottle clamping to reduce weighing errors
3) Automatically remove unqualified products to reduce the pressure of manual inspection
4) Maintain high-speed and stable production to ensure the continuity of the production line
5) Comprehensively realize quality data traceability and analysis
Customer Testimonials
The customer's technical manager said, "SameGram's dynamic checkweighing system completely solved our bottle stability issues, providing accurate and reliable weighing results. The project implementation went smoothly, and the SameGram team was responsive and provided professional technical support, ensuring rapid commissioning and stable operation of the equipment."
SameGram is committed to providing innovative and efficient dynamic checkweighing solutions for the liquid filling industry, helping customers improve product quality and production efficiency.
