Case Study: Dynamic Checkweigher for Boxed Game Cards
Safeguarding product quality through checkweighing technology is SameGram's mission.
As a leading manufacturer of dynamic checkweighing solutions, we provide high-precision systems that ensure every packaged product meets strict quality standards. In the printing and entertainment merchandise industry, where boxed card games, collectible cards, and other printed items must be packed with absolute accuracy, even the slightest discrepancy can affect customer satisfaction and brand reputation. SameGram's advanced checkweighing technology enables manufacturers to guarantee completeness, maintain consistent packaging quality, and build stronger trust with their customers.
Customer Background
Industry Segment: Specializes in designing and producing boxed game card sets.
Product Specifications: Each boxed set contains a precise number of game cards, with a very narrow allowable weight tolerance.
Operational Context: High-volume production to serve both retail and direct-to-consumer markets.
Business Requirements: Maintain unwavering precision in every box to avoid customer dissatisfaction, costly replacements, and logistical returns.
Challenge Analysis
Ensuring exact count and weight of game cards in each box presented several challenges:
· Manual weight checks are slow, inefficient, and vulnerable to human errors—unsuitable for high-throughput packaging lines.
· The production flow demanded a seamless solution capable of real-time weight verification without interruption.
SameGram Solution
SameGram designed and implemented a high-precision dynamic checkweigher tailored to the boxed game card application, featuring:
· Real-Time Dynamic Weighing: Each box is weighed instantaneously as it moves over the weighing platform in the production flow.
· Automatic Rejection Mechanism: A pusher rejects any box that falls outside the preset weight range, ensuring non-compliant units are filtered out.
· Seamless Process Integration: The checkweigher integrates smoothly with existing conveyor systems, preserving production speed and consistency.
Project Results
• Improved Product Consistency and Quality Control – Accurate filtering ensured each boxed set met weight standards.
• Reduced Customer Complaints – Significant drop in reports related to missing or extra cards.
• Streamlined Production – Eliminated time-consuming manual checks, boosting overall efficiency and productivity.
Customer Testimonials
The production manager said, "The dynamic checkweigher from SameGram has ensured each of our game card boxes meets exact standards—reducing defects and streamlining our workflow."
SameGram consistently emphasizes its commitment to delivering automated, high-precision weighing solutions that meet industry-specific needs. Whether it's food, toys, electronics, or printing, we tailor our technologies to reinforce quality control, optimize production, and elevate customer confidence—helping manufacturers reach new benchmarks of excellence.
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